M.A.N Industries
Andheri East, Mumbai, Maharashtra
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Elecon Custom Built Gearboxes

Manufacturer of a wide range of products which include 20-hi pinion stand gearbox, 3 input 3 output shaft gearbox, 4 input 4 output shaft gearbox, assel mill drive gearbox, bridle gear box and briquetting gear box for sponge iron project.

20-Hi Pinion Stand Gearbox

20-Hi Pinion Stand Gearbox
  • 20-Hi Pinion Stand Gearbox
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Product Details:

BrandElecon
OrientationHorizontal

Features:
  • Helical gear box cum pinion stand with 4 output shafts

Advantages:
  • Heavy Duty Gearbox

Technical Specifications:
  • Suitable for input power of 3 x 1070 kw at 400 rpm speed

Product Application:
  • 20 Hi Cold Rolling Mill

Range:
  • Custom built to client`s specifications
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3 Input 3 Output Shaft Gearbox

3 Input 3 Output Shaft Gearbox
  • 3 Input 3 Output Shaft Gearbox
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Product Details:

TypeHelical
OrientationHorizontal , vertical
MountingFlange

Features:
  • Bevel Helical gear box with 3 input and 3 output shafts

Advantages:
  • All drives are housed in single casing maintaining shaft position with 60 deg. Incline output shaft

Technical Specifications:
  • KBN 560 + KBN 500 + KBN 450

Product Application:
  • PQF drive of Seamless Tube Industries

Range:
  • Custom Built to suit client`s requirement
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4 Input 4 Output Shaft Gearbox

4 Input 4 Output Shaft Gearbox
  • 4 Input 4 Output Shaft Gearbox
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Product Details:

TypeHelical, Worm, Planetary, Bevel
OrientationHorizontal , Vertical
MountingFlange, Foot
Brandelecon

Features:
  • Helical gear box with 4 input and 4 output shafts

Advantages:
  • All drives are housed in single casing maintaining shaft position

Technical Specifications:
  • 4 x SBN 490 S/So

Product Application:
  • Mandrel Bar Retainer Drive of Seamless Tube Industries

Range:
  • Custom Built to suit client`s requirement
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Assel Mill Drive Gearbox

Assel Mill Drive Gearbox
  • Assel Mill Drive Gearbox
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Product Details:

Power(hp)850 kw
Branded (y/n)Yes
Gear typePlanetary, helical, vertical, worm
Input speed(rpm)600 rpm

The Assel mill reduces and finishes the originally rolled mother tube. The finished seamless pipes are used for the races of antifriction bearings or even for other engineering applications. A tall, gigantic, rugged gearbox, having single input and three output with several idlers, drives this mill. The Assel mill gearbox is 5.1 metres long and 2.7 metres tall, weighing around 23 tons and capable of absorbing strong vibrations and shocks imparted by the tube rolling mill. The open aperture provided in the gearbox allows backward movement of hot working stock.

Features:
  • Specially designed for Assel Mill

Advantages:
  • Heavy Duty gearbox with precise ground gears and inbuilt thrust bearings

Technical Specifications:
  • Suitable for 850kw input power at 600 rpm and ratio 3.976/1

Product Application:
  • Assel Mill drive of Seamless Tube Industry

Range:
  • Custom built to client`s specifications
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Bridle Gear Box

Bridle Gear Box
  • Bridle Gear Box
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Product Details:

Motor power230 kw (top), 150 kw (bottom)
Speed0-1050-1150 rpm
Weight3020 kg

Elecon has developed as special prupose custom built gear box for Bridle Drive and sheet Mill application. This has two input and two output shafts having independent gear trains driving the output shaft in opposite directions with variation in power input. The output shafts are connected to the rolls which stretch the sheet metal before rolling as well as after rolling.

 

Teeth of pinion and wheels are of double helical type so as to nullify the axial thrust acting on respective shaft. The gears are made from high tensile carburising alloy steel, 17CrNiMo6 as per DIN-17210 case hardened to 60 ± 2HRC and precisely ground to class of accuracy 6 as per DIN 3961 – 63.

 

The shafts are supported in Antifriction Spherical Roller Bearings of adepquate size to take care of radial loads permitting large degree of freedom against misalignment.

 

The gear box is installed with centralised lubrication oil system for providing necessary amount of oil to various gear meshes and bearings thereby resulting into smooth and trouble free operation.

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Briquetting Gear Box For Sponge Iron Project

Briquetting Gear Box For Sponge Iron Project
  • Briquetting Gear Box For Sponge Iron Project
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Product Details:

Power(hp)55kw , 470 kw
Branded (y/n)Yes
Gear typePlanetary
Input speed(rpm)720 rpm , 1500 rpm
Mountinghorizontal, vertical

Elecon has already manufactured a smaller in the series, SCF 355/520 for M/s Sponge Iron, Hyderabad and the bigger in the series viz SDN 670/1000 for M/s Essar – Hazira. These are three stage gear boxes having single input and 2 output, driving the briquetting press rolls. Internals of this box is our of 17CrNiMo6 duly case carburized, hardened and precisely ground enhoused on antifriction bearings mounted in fabricated casing.

 

This gear box is also supplied alongwith a special pair of gear coupling, one of which having facility for adjusting the angular location of the briquetting roll shaft for aligning the cast cavities of the roll liners. The gear box is lubricated by Forced lubrication

 

Gear Box:
  • SCF 355/320
  • SDN 670/1000

 

Power:
  • 55 KW
  • 470 KW

 

Input Speed:
  • 720 rpm
  • 1500 rpm

 

Ratio:
  • 51.253 / 1
  • 88.442 / 1

 

Weight:
  • 2050 Kgs
  • 16750 Kgs
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C-Frame En-Housing 6 Roll Stands

C-Frame En-Housing 6 Roll Stands
  • C-Frame En-Housing 6 Roll Stands
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Product Details:

Voltage380 v
BrandElecon
Primary materialStainless steel

Features:
  • C-Frame En-Housing for housing of roll stands

Advantages:
  • enables to house 6 roll stands driven by special gear box with same no. of output shafts

Technical Specifications:
  • C-frame, En-housing 6 roll stands

Product Application:
  • Housing of roll stands during hot sizing of seamless tubes

Range:
  • Custom built to client`s specifications
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Coiler / Uncoiler Tension Reel & Pay-Off Reel Gear Box

Coiler / Uncoiler Tension Reel & Pay-Off Reel Gear Box
  • Coiler / Uncoiler Tension Reel & Pay-Off Reel Gear Box
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Product Details:

MountingHorizontal, vertical
OrientationHorizontal, Vertical
Branded (Y/N)Yes
Gear TypePlanetary , helical, vertical, worm

ELECON has successfully designed, manufactured and supplied gearboxes for Coiler – Recoiler Drive for Steel Industries. This gear box will be exported to China through Magadh, Indore. This gearboxes are foot mounted, single stage, parallel shaft, helical gear reducer with solid input and special output shaft (in client scope of supply). This gear box has extra heavy duty Spherical Roller Bearings on output shaft to take care of the dead weight of Coil of 25 Tone as well as Coil Tension.

 

The gear box housing is made up from extra heavy (Sturdy) Mild Steel Fabricated Material of Fe410 WA as per IS 2062 to take care of the shock load due to coil winding and rewinding.

The internals are case carburised, hardened and ground and specially profile and longitudinal corrected to achieve higher rating and low noise level. The gears are made from high tensile carburising alloy steel of 17CrNiMo6 as per DIN-17210 and case hardened to 60 +/- 2 HRC, precisely ground to accuracy class 6. The toothings and bearings are Forced Oil Lubricated.

 

Features:

  • Parallel shaft helical gear box with heavy duty bearings on output shaft


Advantages:

  • Robust design with high load carrying capacity bearings to take load of coils during coiling, reeling and tensioning


Technical Specifications:

  • SAN 900 S/So


Product Application:

  • Used for Coiler Uncoiler, ETR-DTR, Pay-Off Reel Drives in Steel Industries


Range:

  • Custom built as per customer requirement up to 4,000 kw power
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Flattener Drive Gearbox

Flattener Drive Gearbox
  • Flattener Drive Gearbox
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Product Details:

Power sourceElectric
Voltage380 v
MountingFlange, Foot

Features:
  • Single Input and 5 output shaft with suitable ratio

Advantages:
  • Compact with matching shaft position

Technical Specifications:
  • 5-OS 192 / 2-OS 270 S/So

Product Application:
  • Steel Mill

Range:
  • Custom built to client`s specifications
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Gear Box With Pinion Stand For Vertical Rod Mill

Gear Box With Pinion Stand For Vertical Rod Mill
  • Gear Box With Pinion Stand For Vertical Rod Mill
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Product Details:

Gear typePlanetary, helical, vertical, spur
MaterialMild steel
Mountinghorizontal, vertical

Features:
  • Vertical input shaft and vertically downward two output shafts

Advantages:
  • Heavy Duty Gearbox

Technical Specifications:
  • SCV 800(765)/560 S/So

Product Application:
  • Wire Rod Mill

Range:
  • Custom built to client`s specifications
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Gear Box With Pinion Stand For Wire Rod Mill Drive

Gear Box With Pinion Stand For Wire Rod Mill Drive
  • Gear Box With Pinion Stand For Wire Rod Mill Drive
  • Gear Box With Pinion Stand For Wire Rod Mill Drive
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Product Details:

Branded (y/n)Yes
Gear typePlanetary, helical, vertical, worm, spur
BrandElecon
OrientationHorizontal , Vertical
Mountinghorizontal, vertical,horizontal, vertical,horizontal, vertical

Gear boxes with Pinion Stand for Wire Rod Mill Drives The recent trend for such mill stands is to go alternatively for one horizontal and one vertical set which avoids 90 stock rotation at the end of each reduction and accordingly the gear boxes have the drive arrangement and the shaft disposition. ELECON made a mark by developing such type of special gear boxes first time in the country as import substitution and supplied to M/S Mukund Ltd and saved sizable amount of foreign exchange.

 

The set of these gear boxes consist of total 14 No,7 horizontal and 7 vertical, having higher ratio in the beginning and tapering into lower ratio at the tail end. The size varies from SCF 710 / 480 at the bigger end to KAF 315 / 285 at the small end. All the gear internals are out of case carburising steel duly carburised and hardened and precisely ground with profile corrections on all pinions and longitudinal corrections depending on the load, so as to keep the noise level as low as upto 80 db. Forging ratios for the gear internals are specially monitored as well special care is taken in the sealing arrangement. All the bearings as well almost all gear meshing are spray lubricated which are getting adequate supply of lubricating oil from common force lubrication system.

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Heavy Duty Rolling Mill Drive

Heavy Duty Rolling Mill Drive
  • Heavy Duty Rolling Mill Drive
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Product Details:

BrandElecon
ApplicationIndustrial
Rotor structureWinding type

Features:
  • Parallel shaft helical gear box with single input and two vertically offset output shafts

Advantages:
  • Robust design capable of withstanding high shocks during rolling

Technical Specifications:
  • SAF 992/530 S/So

Product Application:
  • Cold Rolling Mill / Hot Rolling Mill

Range:
  • Custom built to client`s specifications
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Hot Sizing Mill Gear Box

Hot Sizing Mill Gear Box
  • Hot Sizing Mill Gear Box
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Product Details:

TypeHelical
OrientationHorizontal,vertical
MountingFlange,foot
BrandElecon

Elecon has developed a special purpose custom built gear box type SBN 2 * 570 – 705 S/SO and supplied to M/s. Jindal Seamless Tubes, Nasik for driving 7 Roll Stand Hot Sizing Mill for Stainless Steel, Pipe finishing.

 

The gear box is basically designed to transmit power from Two * 340 KW, 750 rpm DC Motor with a reduction ratio of 15.95:1. It consists of twin – double reduction stages having two input shafts followed by cluster of 1:1 ratio gear trains resulting into 7 output shafts which are rotating at the same speeds, but having different direction of rotations.

 

The gears are made from high tensile carburizing alloy steel, 17 CrNiMo6 as per DIN 17210 case hardened to 60 ± 2 HRC and precisely ground to class of accuracy 6 as per DIN 3961 – 63. The output shafts are made from medium Carbon Steel CK 60 N as per DIN 17200 of adequate size to withstand heavy load transmission for better rigidity without undue deflection.

 

Features:

  • Helical gear box with 2 input and 7 output shafts


Advantages:

  • Heavy Duty gearbox with precise ground gears and multi output shafts


Technical Specifications:

  • SBN 2 x 570 – 7 OS S/So


Product Application:

  • Seamless Tube Plants for driving roll stands


Range:

  • Custom built to client`s specifications.
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Piercing Mill Gearbox

Piercing Mill Gearbox
  • Piercing Mill Gearbox
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Product Details:

Output (rpm)750 rpm
Power (HP)1250 kw
OrientationHorizontal , Vertical
MountingFlange, Foot
Brandelecon
ConditionNew

The piercing mill is used to pierce out and roll the mother tube out of original billet. The single input, double output, two-stage gearbox drives this mill. This is a three metre tall and robust gearbox with a base of 2.8/1.4 meters and weighing around 18 tons.

 

Technical specifications :

  • Reduction ratio : 5.6875:1
  • Axial thrust : 1,80,000 N on each output shaft

 

The gears are made from high tensile carburizing alloy steel, 17 CrNiMo6 as per DIN 17210, case hardened to 60± 2HRc and finely ground to accuracy Class 6 as per the DIN standard to give smooth and trouble free operation. Output shafts are made from medium carbon steel CK 60N as per DIN 17200 of adequate size to withstand heavy load transmission for better rigidity without undue deflection. Gears are integral with shaft/key fitted to shaft and are supported in antifriction spherical roller bearings of adequate size to give higher working life and to correct misalignment. Output shafts are also provided with spherical thrust bearings to tolerate axial thrust load in both the directions. Gears and bearings are housed in accurately machined and highly rigid/robust MS fabricated housing to give better performance

 

Description :

Separate motor driven lubricating system is provided to enhance cooling and lubrication of bearings and gear meshings.

 

Features:

  • Specially designed for Piercing Mill


Advantages:

  • Heavy Duty gearbox with precise ground gears


Technical Specifications:

  • Suitable for 1250kw input power at 750 rpm and ratio 5.6875


Product Application:

  • Piercing Mill drive of Seamless Tube Industry


Range:

  • Custom built to client`s specifications
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Elecon Custom Gearbox Roll Stand

Elecon Custom Gearbox Roll Stand
  • Elecon Custom Gearbox Roll Stand
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Product Details:

TypeHelical, Worm
OrientationHorizontal , Vertical
MountingFlange

Features:
  • Spiral Bevel Pairs

Advantages:
  • Specially designed with spiral bevel pairs to achieving single speed of rollers during hot sizing

Technical Specifications:
  • Roll Stand as per tube size

Product Application:
  • Hot Sizing of seamless tubes

Range:
  • Custom built to client`s specifications
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Speed Change Gearbox

Speed Change Gearbox
  • Speed Change Gearbox
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Product Details:

Power(hp)185 kw
Branded (y/n)Yes
Mountinghorizontal, vertical
Brandelecon
Gear TypePlanetary, vertical, spur

For the growing need of steel roling mills, Elecon has developed custom-made gearboxes to obtain variable speed of rolling mill to suit client’s requirements. Such special-purpose gearboxes have been supplied to Precision Equipments, Flat Products and to ultimate users such as Comet Steels, Sipta Steels, Nanded, and Him Ispat, Himachal Pradesh.

 

Features:

  • Parallel shaft helical gear box with two different output speeds


Advantages:

  • Two predefined outputs speeds can be obtained using a manual / automatic lever


Technical Specifications:

  • SCN 630 (600) S/So suitable for 185 kw & ratios of 3.8/1 & 2.6923/1


Product Application:

  • Steel Rolling Mills, Refineries to obtain different output speeds


Range:

  • Tailor made to client`s specifications
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Air Preheater Drive Gearbox

Air Preheater Drive Gearbox
  • Air Preheater Drive Gearbox
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Product Details:

Branded (y/n)Yes
Gear typePlanetary
OrientationHorizontal , Vertical
Mountinghorizontal, vertical
Brandelecon

Features:
  • Multy (upto 3) input shaft and single vertical output shaft gearbox

Advantages:
  • Multiple inputs with automatic inbuilt clutches enable switching of drives during failure of one drive

Technical Specifications:
  • KDNV 225 S/So

Product Application:
  • Air preheater drives

Range:
  • upto 25 kw power and ratio range from 100/1 to 150/1
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Convertible Pinion Stand

Convertible Pinion Stand
  • Convertible Pinion Stand
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Product Details:

BrandElecon
MountingVertical
Power(HP)2000 HP

Other Details:
  • Convertible pinion stand for rubber mill.
  • Convertible Pinion Stand Elecon Make.
  • Customized build as per requirement.
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Crawler Travel Drive

Crawler Travel Drive
  • Crawler Travel Drive
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Product Details:

BrandElecon
ApplicationConvener track
MaterialHandling industry

Crawler Travel Drive For Mobile Machine

Industries:
  • Power Industry
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Custom Built Gear Box For Calendar Drive

Custom Built Gear Box For Calendar Drive
  • Custom Built Gear Box For Calendar Drive
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Product Details:

TypeHelical, Worm, Bevel
OrientationHorizontal
MountingFlange, Foot

Features:
  • Special gear box with two or four output shafts diagonally opposite

Advantages:
  • Two or four output shaft gearbox housed in single casing

Technical Specifications:
  • SCF(V)250/770

Product Application:
  • Calendar Drive

Range:
  • Custom built to client`s specifications
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Custom Built Gear Box For Precipitator

Custom Built Gear Box For Precipitator
  • Custom Built Gear Box For Precipitator
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Product Details:

Power (hp)450 kw
Mountingflange,foot
OrientationHorizontal, Vertical

Features:
  • Bevel Helical Gear box with horizontal input and vertically flanged output shaft with inbuilt thrust bearings

Advantages:
  • Suitable for Coal Mill Drive in Cement and Power Plants

Technical Specifications:
  • KBV 800 (770) S/So

Product Application:
  • Coal Pulveriser in Power Plan and Coal Mill in Cement Plant

Range:
  • Available for power capacity up to 450 kw
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Elecon Conveyor Track Drive Gear Unit

Elecon Conveyor Track Drive Gear Unit
  • Elecon Conveyor Track Drive Gear Unit
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Product Details:

TypeHelical, Worm, Bevel
OrientationHorizontal
MountingFlange, Foot

Elecon Make:
  • Conveyor Track Drive Gear Unit.

We make Customized gear box according to the requirement of the client.
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Elecon Crane Gearbox

Elecon Crane Gearbox
  • Elecon Crane Gearbox
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Product Details:

TypeHelical, Worm, Planetary, Bevel
OrientationHorizontal , Vertical
MountingFlange, Foot

Industries:
  • Crane Industry

 

Applications:

  • Long Travel
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Elecon Custom Bucket Elevator Motor

Elecon Custom Bucket Elevator Motor
  • Elecon Custom Bucket Elevator Motor
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Product Details:

Motor BrandElecon
PhaseThree Phase
Speed (Rpm)1200 rpm

Bevel Helical Gearbox For Bucket Elevator Drive:

Application:
  • Bucket Elevator

Industries:
  • Cement Industry
  • Material Handling Industry
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Gearbox Drive

Gearbox Drive
  • Gearbox Drive
  • Gearbox Drive
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Product Details:

BrandElecon
Input power50 hp to 150 hp
Input speed1440 rpm-960 rpm
TypeHelical, Worm, Planetary, Bevel, Involute
MountingFlange, Foot

Other Details:
  • Complete Drive Solutions incudes Gearbox
  • Couplings
  • Brake
  • Motor and Guards.
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Hydro Power Plant Hydel Turbine Gearbox Drive

Hydro Power Plant Hydel Turbine Gearbox Drive
  • Hydro Power Plant Hydel Turbine Gearbox Drive
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Product Details:

ApplicationHorizontal and vertical
Ratio1.6 to 6.3
Power250 to 5000 kw

Features:
  • Parallel Shaft, suitable for Horizontal turbine

Advantages:
  • Specially designed speed increaser gearbox with inbuilt thrust bearings to take care turbine load

Technical Specifications:
  • SAN 1110 S/So

Product Application:
  • Hydel Turbine – Horizontal or Vertical

Range:
  • Available in ratios from 1.6 to 6.3 and power range from 250 kw to 5,000 kw
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Main Hoist Gearbox

Main Hoist Gearbox
  • Main Hoist Gearbox
  • Main Hoist Gearbox
  • Main Hoist Gearbox
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Product Details:

Power (HP)350 ton
TypeWorm, Planetary
OrientationHorizontal , Vertical
MountingFlange, Foot

Other Details:
  • 300 Tons Main Hoist Laddle Crane
  • 350 Tons Main Hoist Laddle Crane
  • 300 Tons Main Hoist Laddle Crane For Jsw-bellary Projet
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Palm Oil Mill Drive Special Helical Gear Box

Palm Oil Mill Drive Special Helical Gear Box
  • Palm Oil Mill Drive Special Helical Gear Box
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Product Details:

Power (hp)134 knm for kernel expellers & 234 knm for digester drives
Mountingflange,foot
Brandelecon
OrientationHorizontal, Vertical

ELECON has successfully designed, manufactured and supplied gearboxes for palm oil industry. This gearboxes are foot mounted, three stage, parallel shaft, helical gear reducer with solid input and out put shaft. The gear box body is out of C.I. and the top gear case has been specially designed to mount electrical motor directly on it. The gear reducer has been fitted with specially designed heavy duty breather plug considering dusty environment.


Features:
  • Helical & Bevel Helical gear boxes

Advantages:
  • Improved power ratings & better effeciency

Technical Specifications:
  • Compact suitable to mount motor on gearbox4

Product Application:
  • Drives of palm industries like Screw Press, Kernel Expellers & Digesters etc

Range:
  • Available for Mech torque range up to 72 KNM for Screw Press, 134 KNM for Kernel Expellers & 234 KNM for Digester drives
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Single Input Double Output Shaft Mixer Drive Gear Box

Single Input Double Output Shaft Mixer Drive Gear Box
  • Single Input Double Output Shaft Mixer Drive Gear Box
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Product Details:

BrandElecon
Power (HP)Upto 3,000 Kw
TypeHelical
OrientationHorizontal
MountingFlange, Foot

Features:  
  • Helical gear box with single input & two output shaft

Advantages:
  • Two horizontally offset output shafts as per customer requirement

Technical Specifications:   
  • SCN 900 / 622 S/So

Product Application:   
  • Banburry Drives for Rubber Mixer

Range:
  • Available for input power upto 3,000 kw at 1000 rpm input speed & ratio of 25/1
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Tube Drawing Mill Gear Unit

Tube Drawing Mill Gear Unit
  • Tube Drawing Mill Gear Unit
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Product Details:

TypeHelical, Bevel
OrientationHorizontal , Vertical
MountingFlange, Foot

Steel tubes having diameter 20 to 50 mm sizes are drawn by cold drawing process and process from steel stripes passes through each gear unit output double shafts on which different formation of shape dies are mounted on both output shaft and between dies, steel stripes passes results to form a steel tube of specific diameter. These type of Gear units are installed in series. The first gear box is having three input in which the first input is connected to electric motor. Second input is connected to the input of next gear box and the third input is connected to generator so that in case of the power failure the process of drawing the tube will continue in operation. The other gear units in the series is having input shaft double extended. These type of gears are specially developed for one.

Description :
Gear boxRatioCapacity
1st gear box K190/80 FSH S/SO9.7546 KW at 1500 rpm
Gear boxes in series9.75
19.06
22.16
24.86
26.68
46
45.5
44
40
40
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